The paper focuses on the chatter stability prediction for a flexible tool-workpiece system in a turning process.

The dynamic model of the turning process presented here considers two end conditions of the flexible workpiece. Chatter-free (stable) cutting parameters are obtained analytically and stability lobe diagrams (SLDs) of a turning operation are constructed using simulations to distinguish stable and unstable regions.

The SLDs are constructed for a variety of tool and workpiece parameters affecting the flexibility/compliance of the tool-workpiece system to investigate the effects of these parameters on the stability of the turning process.

The proposed analytical model has been validated with the turning experimental results.

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This article was published March 6th, 2017 and the content is current as at the date of publication.

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Engineering Institute of Technology