Professional Certificate of Competency in Foundations of Dry Material Handling: Plant Design, Conveyors, Chutes, Dust Control and Energy Efficiency in Mining

Course Duration
Duration
  • 3 Months
Course Study
Study Mode
  • Online
  • Mechanical Engineering
Course Location
Location
  • Online
Course Code
Course Code
CDM
Course Intakes
Intakes
  • 14 July 2026
Course Type
Course Type
  • Professional Certificate
  • Mechanical Engineering
  • UK
Course Fees
Fees

Course Overview

This professional certificate covers the core principles and systems involved in material handling for mining, including plant layout design, conveyor systems, dust control, and energy optimization. It also introduces Discrete Element Method (DEM) simulations for analyzing material flow, and explores the integration of sustainability practices such as renewable energy. Participants will gain a solid foundation in data collection techniques, equipment selection, and strategies to improve energy efficiency and promote sustainable operations.

Upon completion, you will gain the skills to optimize plant layouts, select appropriate equipment, and apply best practices for energy efficiency and dust control.

Course Benefits:

  • You may be eligible to claim CPD points through your local engineering association
  • Receive a Certificate of Completion from EIT
  • Learn from renowned faculty and industry experts from around the globe
  • Flexibility of attending anytime from anywhere, even when you are working full-time
  • Interact with industry experts during the webinars and get the latest updates/announcements on the subject
  • Experience global learning with students from various backgrounds and experience which is a great networking opportunity through live webinars and group projects

After completing this course, you will be able to:

  • Understand the fundamentals of dry material handling in mining operations
  • Perform effective data collection to support plant design
  • Design plant layouts for mining facilities
  • Select and configure material handling equipment to meet mining-specific needs
  • Apply principles of chute and conveyor design
  • Understand principles of energy management and optimization and how to improve sustainability in material handling plants
  • Understand the design principles of dust collection and dust suppression systems for material handling plants
  • Apply DEM simulation software to analyze basic material flow and equipment performance

Course Details

The course is composed of 12 modules. These modules cover a range of aspects to provide you with maximum practical coverage in the fields of Mechanical and Mining Engineering.

Module 1: Introduction to Material Handling

  • Definition
    • Core concept
    • Dry and wet material handling systems
  • Importance
    • Operational efficiency
    • Safety and compliance
    • Cost-effectiveness and productivity
  • Key Principles of Material Handling
    • Planning and system integration
    • Standardization and reliability
    • Energy efficiency and sustainability
  • Overview of Key Equipment and Systems
    • Crushers, screens, conveyor belts, and chutes
    • Silos, hoppers, stackers, and reclaimers
    • Dust control systems

Module 2: Data Collection for Plant Design

  • Data Requirements for Mining Materials
    • Material properties
    • Environmental conditions
    • Operational parameters
  • Techniques for Effective Data Gathering in Mining Environments
    • On-site sampling
    • Laboratory testing
    • Software and modelling tools
    • Collaboration with operators

Module 3: Fundamentals of Plant Layout Design

  • Principles for Layout Optimization
    • Material flow efficiency
    • Separation of functions
    • Safety and accessibility
    • Energy optimization
    • Environmental considerations
  • Strategies to Handle Bulk Material Flow in Constrained Spaces
    • Vertical integration
    • Compact equipment design
    • Optimized material transfer points
    • Minimizing cross-flows
    • Efficient storage solutions

Module 4: Plant’s Equipment Selection

  • Selection Criteria
    • Ore type
    • Throughput requirements
    • Durability
    • Energy efficiency
    • Integration with plant design
  • Selection Procedure of Equipment
    • Crushers
    • Screens
    • Buffer storage and feeding
    • Conveying systems

Module 5: Conveyor Belt Basic Design and Maintenance

  • Introduction to Short- and Long-Distance Conveyors
    • Overview of conveyor applications
  • Definition of Conveyor Systems
    • Explanation of conveyor systems
  • Common Features and Basic Design Principles
    • Shared features of all conveyors
    • Fundamental basic design principles
  • Maintenance and Safety
    • Strategies for predictive and preventive maintenance
    • Safety practices, compliance with standards, and addressing environmental challenges

Module 6: Chute Design

  • Feeding and Transfer Chutes
  • Design Principles for Chutes
  • Chute Design Theory
  • Installation and Maintenance of Chutes

Module 7: Dust Control

  • Sources and Impacts of Dust in Mining Plants
    • Sources of dust
    • Impacts of dust
  • Designing Dust Collection and Suppression Systems
    • Dust collection systems
    • Dust suppression systems
    • Enclosures and barriers
    • Practical examples

Module 8: Foundations of DEM in Mining Material Handling

  • Introduction to DEM for Material Handling
    • Brief overview of DEM, its importance and practical applications
    • Key concepts: particle interaction and simulation methods
  • Fundamental DEM Techniques for Material Handling
    • Introduction to how DEM is applied in analyzing bulk material flow
    • Core applications: flow dynamics, material behaviour, and wear simulations
  • Case Studies and Simplified Industry Applications
    • Introduction to Rocky DEM software for material handling
    • Overview of real-world DEM applications

Module 9: Troubleshooting and Operational Challenges

  • Introduction to Common Operational Issues
    • Equipment blockages, spillage, dust accumulation, and wear and tear.
    • Basic tools and methods for identifying the issues.
  • Simple Troubleshooting Techniques
    • Approaches for resolving minor equipment failures or inefficiencies.
    • Basic maintenance and system checks.
  • Basic Preventive Measures
    • Simple strategies
    • Introduction to standard operating procedures (SOPs).
  • Real-World Examples
    • Case studies of common problems in mining operations

Module 10: Automation in Material Handling Plants

  • Introduction to Automation
  • Automated Material Handling Systems
  • Predictive Maintenance Using AI and IoT
  • Automation and Energy Optimisation
  • Case Studies

Module 11: Principles of Energy Efficiency and Optimisation

  • Energy Management and Optimisation
    • Energy consumption and carbon emission
    • Impact of lowering energy consumption on improved operational efficiency
    • Regulatory compliance
  • Energy Auditing and Monitoring
    • Principles of energy audits:
      • Walk-through
      • Detailed audits
      • Investment-grade audits
    • Energy performance indicators (EnPIs)
  • Identifying Energy-Intensive Components
    • Key Energy Consumers
    • Factors Increasing Energy Use
  • Strategies for Energy Optimization
    • Energy-efficient plant design
    • Variable speed drives (VSDs)
    • Low-friction systems

Module 12: Sustainability and Renewable Integration

  • Introduction to Sustainability:
    • Importance of reducing energy consumption
    • Principles of environmental stewardship in industrial settings
  • Carbon Emission Reduction Strategies:
    • Designing systems to minimize carbon footprints
  • Innovative Technologies in Sustainability:
    • Electrification of haul trucks for mining operations
  • Renewable Energy Integration:
    • Incorporating solar and wind energy into industrial processes
    • Energy storage solutions for intermittent renewables

To obtain a certificate of completion for EIT’s Professional Certificate of Competency, students must achieve a 65% attendance rate at live, online fortnightly webinars. Detailed summaries/notes can be submitted in lieu of attendance. In addition, students must obtain a mark of 60% in the set assignments which could take the form of written assignments and practical assignments. Students must also obtain a mark of 100% in quizzes. If a student does not achieve the required score, they will be given an opportunity to resubmit the assignment to obtain the required score.

For full current fees in your country go to the drop down filter at the top of this page or visit the Fees page.

Payment Methods

Learn more about payment methods, including payment terms & conditions and additional non-tuition fees.

Our courses are delivered by experienced engineers and technical experts from around the world. Many have tackled real-world engineering challenges and bring practical, applied knowledge directly into the classroom.

We draw from a global pool of instructors and lecturers across our organisation. Explore our full team of expert educators on the Instructors & Lecturers page here.

Please note: Not all lecturers and instructors listed on this page will teach every course. The team teaching your course will be confirmed as part of your course enrolment.

You are expected to spend approximately 5-8 hours per week learning the course content. This includes attending fortnightly webinars that run for about 90 minutes to facilitate class discussion and allow you to ask questions.

This program has a 65% attendance requirement in the live webinars to graduate from the program. If you are unable to attend the live webinars, you have the option of watching the recording of completed webinars and sending a summary of what you have learnt from the webinar to the Learning Support Officer. The summaries go towards your attendance requirement for the program. Assessment may take the form of quizzes, short answer questions, projects or online practical simulations and can include group work components.

This program is run online on an intensive part-time basis and has been designed to fit around full-time work. It will take three months to complete.

We understand that sometimes work commitments and personal circumstances can get in the way of your studies, so if at any point you feel that you are struggling with the pace of the course or finding a particular module challenging, you are encouraged to contact your designated Learning Support Officer for assistance.

This course may use the following software:

  • Ansys Rocky DEM

Due to ongoing unit and course reviews, software may change from the list provided. Learn more about the Practical Learning at EIT here

Please ensure you book your place at least one week before the course start date.

If the course is not currently scheduled, please contact us. We can let you know when it will be offered next, or explore the possibility of creating a special intake if there is a group.

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