Professional Certificate of Competency in Process Control Incorporating Loop Tuning and Advanced Control Strategies
Course at a Glance
Course Name - Professional Certificate of Competency in Process Control Incorporating Loop Tuning and Advanced Control Strategies
Course Code - CCI
Qualification - Professional Development
Duration - 3 Months
CEU/CPD* - on enquiry
BY THE END OF THIS 3-MONTH INTERACTIVE LIVE ONLINE COURSE YOU WILL LEARN:
- Basic control concepts
- An introduction to sensors and transmitters
- Different types of processes you may encounter
- Different types of control
- Optimum amount of filtering or dampening to apply to the measurement
- Impact of control valves on control loop performance
- PID controller behaviours
- Troubleshooting and identifying problems
- When to use derivative control for the best tuned loop
- Differences between ideal/real/ interacting/ non-interacting controllers
- A combination of control modes to use
- Cascade control
- Feed forward control
- The significance of dead time and transfer lags
- Expert systems
- Justification for advanced control
- Internal Model Control (IMC)
- Model Predictive Control (MPC)
- MPC representation, identification and observation
There are limited places available to ensure a superior learning experience for our students.
This practical course covers all the essentials of process control and tools to optimize the operation of your plant and process, and regards the process, from the primary measuring device, through the controller, right down to the final control element as a chain with important links. Controllers need to be carefully matched to the process to work optimally; this matching procedure is called tuning. Controllers that are not correctly configured and tuned will not perform optimally and will not reduce variability in the process as they should. It is aimed at engineers and technicians who wish to have a clear, practical understanding of the essentials of instrumentation and final control elements typically found in common loops. It incorporates loop tuning, as well as how to optimize the operation of their particular plant or process. Mathematical theory has been kept to a minimum with the emphasis throughout on practical applications and useful information.
But it does not stop there. Advanced Process Control (APC) is an essential part of the modern plant. Small differences in process parameters can have large effects on profitability; get it right and profits continue to grow; get it wrong and there are major losses. Many applications of APC have pay back times well below one year. APC does require a detailed knowledge of the plant to design a working system and continual follow up along the life of the plant to ensure it is working optimally. Cascade Control, Feedforward control, control with long dead times, IMC and MPC are all considered, with respect to different applications. At the end of this course you will have the skills to troubleshoot / tune / deal with / understand a wide variety of process loops.
- Calculating the process gain
- Dealing with P, I and D, both individually as well as in combinations, in various loops
- Stability aspects
- Ziegler Nichols open loop tuning
- Ziegler Nichols closed loop tuning
- Cohen-Coon tuning
- Pessen tuning for some / no overshoot
- Trial and error tuning
- Saturated and non-saturated output limits
- Cascade control
- Cascade control with one primary and two secondaries
- Ratio control
- Feedforward control
- Dead time compensation
- Gain scheduling
- Model predictive controller
MODULE 1: PROCESS CONTROL INTRODUCTION, BASIC TERMS AND DEFINITIONS
Definitions of process variable, controlled variable and manipulated variable
Process gain, dead time and time constants
Speed, stability and robustness
MODULE 2: BASIC CONTROL CONCEPTS
Typical manual control
Processes, controllers and tuning
First, second and third order processes
Resistive, capacitive and inertia aspects of a process
MODULE 3: LOOP TUNING PRINCIPLES: BASIC PRINCIPLES OF CONTROL SYSTEMS
Open loop control
On and off control
MODULE 4: STABILITY AND CONTROL MODES OF CLOSED LOOPS
Cause of instability in control loops
Change of stability through PID control modes
Methods to improve stability
Principles of closed loop control tuning
Different rules compared
Rules of thumb in tuning
MODULE 5: INTRODUCTION TO SENSORS AND TRANSMITTERS
Selection and specification of devices
MODULE 6: INTRODUCTION TO CONTROL VALVES
Rotary and linear control valves
Control valve characteristics and specifications
MODULE 7: SPECIALIZED CONTROLLER SETTINGS AND GOOD PRACTICE: IDEAL PID VS REAL PID
Non-field-interactive or ideal PID
Field-interactive or real PID
Selection of ideal or real PID
Choice of saturated vs non-saturated output limits
MODULE 8: GOOD PRACTICE FOR TUNING OF CLOSED LOOP CONTROL
Good practice for common loop problems
Flow control loop characteristics
Level control loop characteristics
Temperature control loop characteristics
Pressure control loop characteristics
Other less common loops
MODULE 9: LOOP TUNING PRINCIPLES AND STABILITY: CASCADE CONTROL
Equation types for cascade control
Initialisation and PV-tracking
Use of multiple outputs in cascade control
Tuning procedure for cascade control
MODULE 10: FEEDFORWARD CONTROL
Feedforward balance - a control concept
Combined feedforward and feedback control
The problem of long dead-time in closed loops
MODULE 11: EXPERT SYSTEMS AND MODEL BASED SELF TUNING CONTROLLERS
Self tuning loops
Fuzzy logic control
JUSTIFICATION OF ADVANCED CONTROL
Advanced vs classical control
Advanced on-line control vs statistical process control
Comparison of pay back time on real examples
INTERNAL MODEL CONTROL (IMC)
Open loop model in parallel with the process
Control system in two blocks
Equivalence with a classical controller
Disturbances rejection and control
IMC and delays and feedforward
MODULE 12: MODEL PREDICTIVE CONTROL (MPC)
Single input/output vs multivariable control
Example on a binary column causality graph
Constraints and planning ahead
Learning and Teaching
Benefits of eLearning to Students
- Cost effective: no travel or accommodation necessary
- Interactive: live, interactive sessions let you communicate with your instructor and fellow students
- Flexible: short interactive sessions over the Internet which you can attend from your home or office. Learn while you earn!
- Practical: perform exercises by remotely accessing our labs and simulation software
- Expert instructors: instructors have extensive industry experience; they are not just 'academics'
- No geographical limits: learn from any location, all you need is an Internet connection
- Constant support: from your instructor(s) and a dedicated Course Coordinator for the complete duration of the course
- International insight: interact and network with participants from around the globe and gain valuable insight into international practice
Benefits of eLearning to Employers
- Lower training costs: no travel or accommodation necessary
- Less downtime: short webinars (60-90 minutes) and flexible training methods means less time away from work
- Retain employees: keep staff who may be considering a qualification as full time study
- Increase efficiency: improve your engineering or technical employees’ skills and knowledge
- International insight: students will have access to internationally based professional instructors and students
How Does it Work?
EIT eLearning courses involve a combination of live, interactive sessions over the Internet with a professional instructor, set readings, and assignments. The courses include simulation software and remote laboratory applications to let you put theory to practice, and provide you with constant support from a dedicated Course Coordinator.
Practical Exercises and Remote Laboratories
As part of the groundbreaking new way of teaching, our online engineering courses use a series of remote laboratories (labs) and simulation software, to facilitate your learning and to test the knowledge you gain during your course. These involve complete working labs set up at various locations of the world into which you will be able to log to and proceed through the various practical sessions.
These will be supplemented by simulation software, running either remotely or on your computer, to ensure you gain the requisite hands-on experience. No one can learn much solely from lectures, the labs and simulation software are designed to increase the absorption of the materials and to give you a practical orientation of the learning experience. All this will give you a solid, practical exposure to the key principles covered and will ensure that you obtain maximum benefit from your course.
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In Company Online Training Solutions
Special class groups can be arranged on request to match your own schedule. If you have a large number of staff who should complete any of our programs, read more about EIT's In Company Online Training HERE and contact us to assist you further.
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What are the fees for my country?
The Engineering Institute of Technology (EIT) provides distance education to students located all around the world – it is one of the very few truly global training institutes. Course fees are paid in a currency that is determined by the student’s location. We aim to give you a rapid response regarding course fees that are relevant to your individual circumstances.
We understand that cost is a major consideration before a student begins to study. For a rapid reply to your query regarding courses fees and payment options, please contact a Course Advisor in your region via the below button and we will respond within two (2) business days.
EIT Certificate Course Payment Information
Please contact us with your location for certificate fees in the relevant currency. Full payment is required between two (2) and four (4) weeks before the course starts.
Certificate fees include:
- All live webinars with a professional instructor
- Four (4) technical manuals (as searchable eBooks)
- Course materials
- Assignments, and
- Ongoing support from a dedicated Course Coordinator
All you need to participate is an Internet connection, a computer, speakers and, if possible, a microphone.
Fee concessions may apply for multiple bookings on our certificate courses.
For a rapid reply to your query regarding courses fees and payment options, please contact us and we will respond within two (2) business days.
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In order to meet the exacting demands of the oil and gas, mining, manufacturing and downstream processing industries, modern plants are equipped with systems and devices which are needed to measure and regulate variables such as temperature, pressure, flow, humidity, liquid level, velocity and density. Industrial Automation provides the technology to control and monitor a process plant using such concepts as feedback, cascade, feedforward and advanced process control. Here at the Engineering Institute of Technology (EIT), we have developed industry-focused programs in the form of vocational diplomas, advanced diplomas and graduate certificates, all the way up to Masters level in the higher education sector.
There is a critical shortage of automation, instrumentation and control engineers, technicians and technologists around the world now due to the retirement, restructuring and rapid growth in new technologies and industries. The respected International Society of Automation (ISA) organization estimated that at least 15,000 new automation engineers are needed annually in the USA alone.
In keeping with the philosophy of EIT, students in this school are exposed to the practical, up-to-the-minute knowledge and skills demanded by leading industries worldwide, with online instrumentation courses. EIT does not just cater to a generic student body, instead all of our online instrumentation courses are specific to industry. The programs cover a large range of topics and are suited to anyone needing an intensive and practical look at all facets of industrial automation, instrumentation and process control.
The short courses that form part of EIT's professional development series are designed to provide students with critical knowledge and practical tools that can be immediately applied to the workplace. They are ideal to up-skill and/or cross-skill in a particular area or technology and are not accredited programs.
Students in EIT's School of Industrial Automation, Instrumentation and Process Control study subjects which include: process control, instrumentation, control valves, process plant layout and piping design, tuning of process loops, SCADA, PLCs, advanced process control (APC), boiler control, hazardous areas, safety instrumentation (IEC 61511 and IEC 61508), HAZOPs, industrial data communications, networking, deviceNet and Fieldbus, industrial wireless, radio telemetry systems, shielding/EMC/EMI, and noise reduction.
I: Vocational Education & Training (VET) program
II: Higher Education program
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